Transitioning to lithium-ion for industrial power demands more than just capacity—it requires “Functional Safety.” IS 16805 (2018), harmonized with IEC 62619 (2017), serves as the definitive blueprint for secondary lithium cells and systems. It focuses on preventing catastrophic field failures through:
Share your details and we will reach out within one business day.
This standard is not for your everyday consumer electronics. It targets heavy-duty industrial applications, including:
Testing is divided into Cell-Level and System-Level evaluations to ensure a multi-layered defense.
All evaluations must be performed in facilities holding NABL (National Accreditation Board for Testing and Calibration Laboratories) accreditation or ILAC recognition. For Indian market access, the lab must be recognized by the Bureau of Indian Standards (BIS) under the Compulsory Registration Scheme (CRS).
Navigating the certification cycle typically spans 4 to 6 weeks, depending on the battery’s chemistry and complexity.
To ensure a statistically significant result, the following samples are generally required:
Certification costs are modular and vary based on:
A successful filing requires a comprehensive documentation package, including:
While the standard itself provides a voluntary safety framework, compliance is a prerequisite for BIS registration under the CRS scheme. Most industrial tenders and government contracts mandate this certification for entry.
UN 38.3 is strictly focused on transportation safety during shipping. Conversely, IS 16805/IEC 62619 evaluates "operational safety," ensuring the battery remains stable during its long-term functional life in industrial environments.
Yes, the "Series Approval" guideline allows for lead-model testing. If variants share the same cell chemistry, BMS logic, and construction, they may be added to a single certificate via report inclusion.
Failure indicates a lack of "propagation resistance." You must redesign the internal insulation or cooling barriers to prevent a single cell's failure from triggering a system-wide fire, then undergo re-testing.
Yes. Since the BMS is the "brain" of functional safety, any significant hardware or logic change requires a supplemental evaluation to ensure the new protection parameters still meet the original safety benchmarks.
No. This standard is exclusively designed for "Secondary Lithium Cells and Batteries." Lead-acid, Nickel-Cadmium, and other chemistries fall under different IS/IEC standards specific to their unique chemical and thermal behaviors.
Share your details and we will reach out within one business day.
Trusted, specialized, and efficient compliance support.
Compliance Solutions
Certification Services
Compliance Consulting
Certification Advisory
Trusted by thousands of happy customers.
Stay Informed
By subscribing, you agree to our Privacy Policy and consent to receive updates from our team.
